![]() Replacing a sander pad probably doesn’t require a full tutorial, but I wanted to show you just how easy and quick it is to do. I’ll let you know how it goes! How to Replace a Sander Pad There was a significant cost savings over the aftermarket replacement pad versus the original manufacturer pad. Sanding pads are available from the original manufacturer (like Porter-Cable) or from aftermarket manufacturers. I bought the replacement pad for my Porter-Cable sander here. Replacement sander pads are actually pretty easy to find. What I learned is sander pads can be replaced. That’s when I decided to do a little research. I was really annoyed that I would have to buy a new sander because mine still ran like a champ. ![]() After 11 years with my Porter-Cable Sander, it was time to buy a new sander. The hook and loop or Velcro had worn off the sanding pad. It took me a couple minutes to figure out why the sanding discs were flying off of my sander. As soon as turned it on the sanding disc shot out from under the sander like a frisbee! WHAT?! I stuck the sanding disc on again and it kept flying off! ARRRGH!!! Why Do the Sanding Discs Keep Flying Off my Sander? ![]() I found the disc on the floor, stuck it back on and turned on the sander. Out of curiosity, I flipped the sander over and “Hey, where’s the sanding disc?!” Why is this taking so long?! It’s almost like I forgot to attach a sanding disc. I sanded for what seemed like an eternity. Then I began the dreaded task of sanding the parts for my new workshop cabinet. Sanding is the worst! I started a recent sanding project by attaching a new sanding disc to my sander. What’s your least favorite workshop activity? Mine is sanding. There is no cost to you for using these links. Purchases made using these links help support the Saws on Skates website and allow me to share more DIY projects. This post contains affiliate links to supplies or tools I used to complete this project. Eventually, the pad will need to be replaced no matter if you have Bosch, Makita, DeWALT or Porter-Cable sander like me. Why won’t your sanding discs stick? The problem might be with your sander, not the sandpaper. You may also enjoy 11 Secrets for Sanding Wood Projects Like a Pro and Brilliant Solution for Sandpaper Storage. I am all for extending the life of the original pad for as long as possible but to get optimal life out of your sander, you’ll need to keep the trap clean, blow out the sander and pad before and after you use it, and not push incredibly hard when you sand.Sanding discs won’t stay on your orbital sander? Do they keep flying off? The simple fix for sandpaper that isn’t sticking is to replace the sander pad. That requires either a replacement pad or being creative as others have suggested here - like using 1” velcro squares and gluing them to the sanding pad. So any solution will include fixing the sanding disc to sanding pad bond. The tool needs minimal pressure to do a good job as long as you have the right grit to match the job. The operator usually gets mad and pushes harder and harder making this problem even worse. As they flatten, the connection to the next sanding disc is weaker and weaker. Just using your sander (for those that feel the need to push down hard on the tool) for a few dozen hours will cause the hooks on the pad are flattened and stop bouncing back. If you keep this empty and blow out your sander every 30 - 60 minutes of hard use, you’ll find the discs stay attached a lot longer. This is compounded greatly when you have a dust bag or trap that is packed full. As it does, it disrupts the hook and loop bond. This works its way into the sanding disc. ![]() As dust is pulled into the sander, some will creep back through the 4 holes that aren’t being used. For example, say you have an 8 hole pad on your sander, but buy discs with 4 holes that align.
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